A "burned valve"
is a valve that has overheated and lost its
ability to hold a leak-free seal. Valve burning
is usually limited to exhaust valves because
they run much hotter than intake valves.
The diagnosis
of a burned valve is usually the result of a
compression test. If a cylinder shows little or
no compression, it frequently means the exhaust
valve is not sealing. The valve may or may not
be actually burnt (melted), but have other
physical damage such as cracks or areas where
pieces of metal are missing or eroded away from
the valve face.
The cure for
this condition is to remove the cylinder head,
replace the bad valve and reface (or replace)
the valve seat. As a rule, the head is usually
given a complete valve job at the same time
because the rest of the valves and guides
probably need attention, too. If one exhaust
valve has failed, the rest are probably on the
verge of failure if they haven’t already started
to leak.
In this case
the cause for the burnt valve was inadequate
cooling from the cooling system due to a head
gasket failure. The engine without coolant will
increase in temperature very rapidly. In this
engine it reached over 3000 degrees to burn/melt
the exhaust valve.
